バルクのシリンジ用ライン・コンセプトの例

バルクのガラス製シリンジを処理するための全自動プロセス・ライン

1 2 3 4 5 6
1

Demagaziner for glass syringes from corrugated packaging

  • Gentle packaging removal process using tray discharge star wheel or finger
  • Corrugated trays can be buffered with infeed conveyors
2

Wet and dry cleaning machine

  • Internal siliconization of syringes
  • Compact and stable design
  • Good filter accessibility – easy sampling
  • Format-dependent washing sequences
  • Good washing results – reduction up to ≤ 3 log
  • Up to 15 stations for intensive internal and exterior cleaning
  • Recycling rate of WFI water up to 100% for pre-cleaning
3

Hot-air sterilizing and depyrogenation tunnel

  • Glass containers are sterilized and depyrogenized by circulating air and cooled with circulating air in the cooling zone
  • Good access through swing doors on both sides
  • Evaporation of residual moisture by IR – preheater in infeed section
  • Low difference in temperature and glass tension
4

Machine for placing and screwing syringe components

  • Safe processing of plastic and glass syringes
  • Gentle transport of syringes
  • Precise positioning of components with defined design of assembly die
  • Infeed can be flexibly adapted to customer requirements
  • In-line infeed via round-belt conveyor and scroll or with a lift-out station for syringe transport pucks
  • Integration of conventional or also camera check stations to ensure that components are correctly positioned
  • Reject discharge and a range of good object and reject discharge variations available
5

Filling and closing machine

  • Safer and virtually noiseless transport of syringes on well-designed transport belts
  • Intermittent passage through machine of syringes by walking beams
  • Highly accurate filling with product-specific filling systems: servo-motor controlled rotary piston pumps, mass flow dosing system, time-pressure dosing system, magnetic-inductive filling system or peristaltic pumps
6

Syringe inserting machine

  • Gentle, non-damaging clipping process
  • Corrugated packaging can be buffered with infeed conveyors